Hey dmastous.. maybe you can help with this one... eventually I did a workaround after hours and hours of struggling with it.
Converted the VOB's to one file, and was attempting to split them into uploadable segments. No matter what I tried (setting slightly different points), the 2nd clip came out as a 4108k file. All the rest of the segments split fine.
Finally after a zillion reconversions and split attempts, I hit on setting the 2nd clip markers right next to each other, and then continued the rest of the splitting. Got the same 4108k no-go file, but at least it continued on properly and I was able to get a real clip 2. I'm using Easy Video Splitter. Any ideas why this would happen?